Horizontal Continuous Auto-foaming Production Line

horizontal continuous foaming machine 1. Viking Pumps 2. Auto-checked flow meter 3. Siemens tranducers 4. Dongguan M

QHF-2009 Horizontal Continuous Auto-foaming Production Line can change the foaming materials without turning off, the flow is automatically checked. The allowable error of large material is 0.01 to 0.03 kg, the allowable error of small material is 1 to 3 g. This machine is mostly used for producing Britain high resilience foams, slow resilience foam for shoes, electric foams, brassiere cotton etc. The anti-yellowing degree can reach 3 to 5 grade of national standard, hardness is 20 º to 200 º , powder amount can be 10% to 250%, the mimimum foam density is 6 to 100. We can train the senior foaming technician for factory and supply all kinds of formula according to customer’s requirment.

The whole machine parts specifications

1,Foaming controlling Platform(standard)  L3m×W2.52m×H0.7m

2, Oven declining board (standard)       L9m×W0.98m~2.30m

3, Oven side links(standard)               L18m×W2.3m×H1.2m

4, Oven machine frame(standard)        L18m ×W4m×H3m

5, Oven inner conveyer line (standard)    L18m×W2.3m×H0.83m

6, Foam block cutter machine (standard) W2.3m×H1.30m(saw/knife with cross type )

7, Side film lift system   one set

Main technique specification

1, Total length 33m×Total width 4m×Total Height 3m

Conveyer belt (    m)

2, Foaming material Group 13 groups , man-machine interface , automatically computer control      

3, Foaming width  980mm~2350mm

4, Foaming height  Max 1300mm

5, Foaming density  8Kg/m³~100kg/m³

6, Foaming speed    2000r/min~7000r/min

7, Max total output   300kg/min

8, Material spraying way

    The way of down sprayer head (upper, down, front, back can be adjusted)

     The way of trough overflow pipe.

9,Controlling way of foaming:

    PLC controlling, can continuously foaming two different formulas in one time

    All inverter controlling foaming and work in phase with the production line

    Oven declining board height and width can be adjusted by control box.

    Oven side links width can be adjusted by control box.

10,Mixing –head motor: 37kw

11,Total power: About 90kw

12,Flow meter can count and make up flow automatic ,accurate reach 99.9%.

(Every group add one flow meter and automatic compensate flow equipment)

13,Long-distance monitor facility , which can maintain the breakdown through the internet .

the whole production line and vonveyer line

 

 

the balde block cutter

 

 

 

 

Horizontal Continuous Auto-foaming Production Line